LEWA Triplex Process Diaphragm Pumps: High-Pressure Aseptic Homogenization Solution
Hermetically tight, safe and reliable.
High-Pressure Aseptic Homogenization with LEWA Triplex Process Diaphragm Pumps
In industries like food, life sciences, and fine chemicals, homogenization is a crucial process step.
Sterility is paramount when handling sensitive fluids. With the reliable LEWA Triplex pump, hermetic tightness of the pump head chamber is assured, preventing emissions into the environment. Years of expertise in hygienic design ensure the highest production safety, even with delicate fluids. Precision metering ensures recipe conformity and repeatability.
LEWA's aseptic pumps can be qualified and validated with all necessary documentation to meet quality requirements. Additionally, they boast long service life and low life cycle costs.
Advantages of Opting for the LEWA Homogenizing Pump for High-Pressure Aseptic Homogenization
The LEWA triplex pump in hygienic design is ideal for homogenizing highly sensitive fluids, ensuring seamless production and efficient cleaning cycles.
Sterile processes through absolute asepsis
The pneumatically driven two-stage sterilizable homogenization valve guarantees sterility and thus a sterile process.
Hermetic tightness
The hermetically tight fluid chamber guarantees zero leakage from inside to outside and vice versa. This prevents access of atmospheric oxygen.
High process reliability for 24/7 continuous operation
The proven diaphragm operation with a typical diaphragm lifetime of 8,000 hours ensures uninterrupted production cycles.
LEWA triplex as the standard
The standard for aseptic process pumps is the robust and proven LEWA triplex pump series.
Years of experience with sterile applications
With sanitary and hygienic designs, LEWA gained many decades of experience in the hygienic of pump heads and valves in the food, pharmaceutical and life science industries.
LEWA is pleased to offer a customized pipe analysis on the suction and discharge side as a service.
LEWA's triplex series is characterized by very low-noise operation and a low-pulsation flow rate. This is made possible by the even piston offset (eccentric offset). As an option, it is possible to install hygienic pulsation dampers in the piping system.
Food safety & compliance
Due to their design, pumps of the LEWA triplex series ensure a high production and thus quality safety for food and at the same time the conformity with applicable regulations on hygienic standards.
Excellent cleanability
To ensure food safety, regular cleaning is important. Cleaning and sterilization of LEWA triplex pumps is done very easily, thus cleaning times can be reduced significantly.
Process Pump Features for High-Pressure Aseptic Homogenizing
Configuration for especially critical processes
For processes that require a particularly sterile environment, such as in the pharmaceutical industry, your pump can be designed accordingly.
Individual design
The pump is designed according to your specific requirements.
Mounting of different homogenizing valves possible
If you have specific requirements regarding the homogenizing valve, this request is easy to realize, since LEWA triplex pumps can be equipped with various customer-side homogenizing valves.
Production scale-up possible
A scale-up of the whole process is easily achieved without any problems by the various sizes of LEWA triplex pumps. This is accomplished without changing the essential functional characteristics of the pump and its cleanability.
Performance data
Type | Flow rate [l/h] | CIP rate [l/h] * | Discharge pressure [bar] |
---|---|---|---|
Pilot plant G3S | 500 -1,000 | 1,000 | 450-500 |
Option 1 G3F | 5,000 | 5,000 | 280 |
Option 2 G3G | 10,000 | 10,000 | 250 |
Option 3 G3M | 15,000 | 15,000 | 290 |
Option 4 G3R | 18,000 | 18,000 | 300 |
*) An external CIP pump cleans the entire system and thus also the homogenizer according to the overall applicable cleaning requirements. This results in the actual CIP rate.
Industries
Bombas químicas e conjuntos de dosagem para a indústria química
Quando fluidos e suspensões críticos, ambientalmente perigosos, tóxicos ou inflamáveis precisam ser transportados de forma confiável ou dosados em processos de alta pressão, não há alternativa às bombas dosadoras hermeticamente seladas, bombas de diafragma de processo e sistemas de dosagem da LEWA. As bombas da LEWA hermeticamente seladas com pressões de até 1.200 bar são a primeira escolha para a produção de produtos químicos intermediários e finais. Entre em contato com nossos especialistas e receba nossa consultoria sobre a sua bomba química individual ou solução de sistema!
More DetailsBombas e sistemas para a indústria farmacêutica, ciências da vida e biotecnologia
Como fabricante líder de bombas e sistemas de bombas para a indústria farmacêutica, ciências da vida e biotecnologia, a LEWA oferece suporte a você durante o desenvolvimento de soluções completas, que satisfazem exatamente os seus requisitos de processo. É necessária perícia especial na produção de fármacos, a fim de garantir que os requisitos legais sejam cumpridos. Confiabilidade quando se trata de produção, documentação e validação são nossas maiores prioridades.
More DetailsBombas e sistemas para a indústria de alimentos e bebidas
A LEWA oferece apoio aos produtores e empresas de construção de fábricas na indústria de alimentos e bebidas com bombas e sistemas de homogeneização e dispersão, bem como para outras operações de processamento na indústria alimentar. Trabalhamos com você para planejar todas as operações importantes relacionadas ao processo, tais como transporte, dosagem, mistura, aquecimento e resfriamento, para que você possa processar seu produto bruto de forma rentável.
More DetailsApplications
Produção farmacêutica
As bombas dosadoras e sistemas de dosagem devem cumprir as seguintes exigências de produção farmacêutica.
More DetailsDosagem química em sistemas de limpeza de alta pressão
As bombas dosadoras de diafragma de processo satisfazem as exigências específicas para a produção de melamina (trimerização de ureia). Nos consulte!
More DetailsSpray drying Farmacêutico
A LEWA fornece bombas dosadoras de diafragma eficientes e precisas para o processo de secagem por spray drying farmacêutica. Nos consulte!
More DetailsProdução de manteiga
Para manter a qualidade consistente da manteiga, ingredientes como óleo de canola, água e salmoura são dosados de forma flexível e totalmente automática com bombas ecoflow.
More DetailsHomogeinização de Leite
Com os sistemas de homogeneização LEWA, os produtores de produtos lácteos podem atingir um tamanho, uma umidade e uma cor uniformes, por exemplo, na fórmula para lactentes e evitar que o leite esteja concentrado dentro dele.
More DetailsSistemas de alta pureza
As bombas e os sistemas de alta pureza a partir de uma solução LEWA são testadas na indústria farmacêutica e na biotecnologia. Estamos felizes em ajudar com o seu sistema de alta pureza individual.
More DetailsDownloads
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