Polyethylene production with LEWA pumps and systems

LEWA manufactures metering pumps and metering systems for the polymerization of ethylene that meet your requirements.

The following plastics are produced in the processes of polyethylene production with the aid of LEWA products:

  • HDPE (High Density Polyethylene)
  • MDPE (Medium Density Polyethylene)
  • LLDPE (Linear Low Density Polyethylene)
  • LDPE (Low Density Polyethylene)

Solutions polymerization

LEWA pumps offer the following advantages for polyethylene production:

  • Hermetically tight
  • Pressures over 300 bar
  • High flow rates
  • Drives with electrical stroke adjustment
  • Motors for frequency converter operation
  • Wide reproducible adjustment range
  • Extremely precise flow rates
  • Sturdiness and reliability
  • Explosion proof

Areas of application in polymerization

LEWA supplies metering pumps and systems for ethylene polymerization which are used in processes including the following:

  • Radical production in high pressure reactors, e.g., autoclave reactors, tube reactors (LDPE)
  • Catalytic production in low pressure reactors (MDPE, HDPE, LLDPE)

Application examples are:

  • Packaging materials, e.g., shrink wrap, wrapping film, film for “bag-in-box” applications, food packaging film, laminated papers
  • Highly stressable containers for industrial use

Background for ethylene polymerization

Process description

Polyethylene consists of hydrogen and carbon. The properties of polyethylene can be changed through copolymerization. It is very resistant to acids, alkaline solutions and other chemicals. Its range of application is limited because it softens at temperatures above 80 °C. Polyethylene is a thermoplastic produced from the polymerization of ethylene. It belongs to the polyolefins and is produced based on ethylene gas.

LDPE (soft polyethylene) results from the high-pressure process and HDPE (hard polyethylene) from the low-pressure process. In both production methods, it appears first as a viscous fluid.

Source: Wikipedia, February 2012

Industries

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Metering and dosing additives in the plastics industry
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Pumps and Systems for the Plastics Industry

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Products

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The LEWA triplex process diaphragm pump stands out as one of the world's most compact high-pressure pumps, ideal for installation in confined spaces. Renowned for its robustness, it has demonstrated exceptional performance across various high-pressure processes in multiple industries.

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Turnkey metering system in closed loop control with monitoring and plausibility testing equipment. Your individually configured metering system with an optimally designed pump for fluid metering in automated processes.

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Munsch CM/CM-B Type standardized chemical pumps with magnetic are designed to meet chemical process industry standards. Their hermetically sealed design makes them a safe pumping solution for problematic chemicals and solvents.

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Munsch CS/CS-B Standardized chemical pump

The CS/CS-B series armoured pumps meet the standards of the chemical process industry and are ideal for pumping chemicals and solvents. They are manufactured in a back pull-out design for easy maintenance.

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Munsch - Standardized chemical pump ECM & ECM-B

The armoured magnetically-coupled pumps of the ECM series are designed to meet chemical process industry standards. Their hermetically sealed design makes them a safe pumping solution for problematic chemicals and solvents.

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Standardized chemical pump NP and close-coupled chemical pump NP-B

The NP pump series is excellently suited to pumping tasks in the chemical industry, electroplating plants, metallurgical industries, steel and stainless steel pickling lines, evaporation and regeneration units, wet flue gas cleaning systems downstream of waste incinerators as well as in exhaust air scrubbing and industrial waste water treatment.

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Chemical centrifugal pump NPC Mammut

The armoured pump is designed to meet chemical process industry standards and can handle high delivery rates and pump heads.

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Vertical chemical pump TNP-KL

The type TNP-KL vertical chemical pump is specifically designed to pump acids, alkalis, chemically contaminated fluids, corrosive media and effluents - in the presence or in the absence of solids - directly from pump sumps, pump tanks, storage tanks or basins.

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